While the painting of the white box is going on I have been thinking about what to use as a liner. Among the candidates are blankets, towels, sheets, cardboard and bubble-wrap. The goals are to minimize dings and dents in the weapons, not add too much more weight, and be quick and cheap to replace.
I may build two similar-sized experimental boxes – one out of PVC and one out of wire mesh. I have not found a cart big enough – 12″ or more higher, 24″ wide and 48″ long.
Next up at some point would be one or two boxes for long weapons – probably one box for weapons 48 to 72 inches long and one box for weapons longer than 72 inches. I have 20 of the former: 11 are staffs plus a bagua big saber, a Miao Dao saber, a flail, a long sword, a spear, a gold coin spade, and three hybrid weapons (butterfly wing, sun moon spear, horse blocking knife). I have 17 of the latter: eight are kwan daos; a nine-point rake, trident, a halberd, a long-handled ax, a pu dao, a wolf tooth mace, a gold coin snake spade, a monk’s spade, and a lau gar long pole.